Air Fryer Spicy Chicken Sandwich

Olivia Morgan

October 3, 2025

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why make this recipe

The Air Fryer Spicy Chicken Sandwich is a fantastic way to enjoy a flavorful and crispy chicken sandwich without deep frying. Using an air fryer means less oil and fewer calories, making it a healthier option. Plus, the combination of spices gives the chicken a nice kick, and the spicy mayo adds an extra layer of flavor. This recipe is perfect for a quick weeknight dinner or a satisfying lunch that will impress your friends and family.

how to make Air Fryer Spicy Chicken Sandwich

Ingredients:

4 Hamburger Buns
2 Boneless Skinless Chicken Breasts
1 cup Panko Breadcrumbs
2 tablespoons Olive Oil
1 Large Egg
1 tablespoon All-Purpose Flour
2 tablespoons Hot Sauce (I used Frank’s Red Hot Sauce)
½ teaspoon Garlic Powder
½ teaspoon Cayenne Pepper
½ teaspoon Salt
½ teaspoon Black Pepper
1 tablespoon Hot Sauce
¼ cup Mayonnaise

Directions:

In a shallow bowl, mix the panko breadcrumbs and olive oil. Stir well until the breadcrumbs are coated. Microwave the mixture for 1-2 minutes until slightly brown, then set aside to cool.
In another shallow bowl, whisk together the egg, flour, hot sauce, garlic powder, salt, and black pepper.
Place plastic wrap over the chicken breasts and gently tenderize them with a meat mallet. Cut each breast in half crosswise.
Dip each piece of chicken into the egg mixture, then coat with the panko breadcrumbs.
Spray the bottom of the air fryer basket with nonstick cooking spray. Place the chicken in a single layer in the basket. Set the temperature to 400 degrees Fahrenheit and cook for 12-16 minutes, flipping the chicken halfway through. If the breadcrumbs need more moisture, spray them with additional cooking spray.
In a small bowl, mix the mayonnaise with the hot sauce to create the spicy mayo.
Spread the spicy mayo on the top hamburger buns, add the cooked chicken, and serve with your favorite toppings.

how to serve Air Fryer Spicy Chicken Sandwich

Serve your Air Fryer Spicy Chicken Sandwich warm with a side of fries or a fresh salad. You can also add toppings like lettuce, tomato, pickles, or cheese to enhance the flavor. This sandwich is perfect for a casual lunch or dinner and will delight anyone who loves a bit of spice.

how to store Air Fryer Spicy Chicken Sandwich

If you have leftovers, you can store the cooked chicken in an airtight container in the fridge for up to 3 days. Keep the buns and spicy mayo separate to maintain their texture. When you’re ready to eat, reheat the chicken in the air fryer for a few minutes to regain its crispiness.

tips to make Air Fryer Spicy Chicken Sandwich

Make sure to tenderize the chicken well for a juicy texture.
Let the panko breadcrumbs cool before using them to avoid overcooking the chicken.
Experiment with different hot sauces to find the right level of spiciness for your taste.

variation

Feel free to customize your chicken sandwich by adding your favorite spices to the breadcrumb coating or by using different types of buns, such as whole wheat or brioche. You could also try adding cheese for a cheesy spicy chicken sandwich.